Skip To Content

Mil-Spec Rubber Materials

Mil-spec aerospace valve componentsThe defense industry relies on high-performance rubber components with the ability to maintain functionality in harsh environments. These military rubber components must be certified by the military specifications (Mil-Spec) that govern their respective end applications. The U.S. Department of Defense developed Mil-Spec standards to determine whether various materials have sufficient properties for defense applications. For example, there are Mil-Spec standards for temperature resistance, physical strength, and flame resistance, among other properties.

Learn more about the importance of Mil-Spec compliance, the Mil-Spec standards for rubber materials, and common applications for Mil-Spec rubber products.

Compliance With Military Specifications

The Department of Defense put Mil-Spec standards in place for various processes, materials, and products applicable to the military and defense industry, with the goal of standardization. These standards also extend to collaborative efforts between the U.S. government and allies and aim to restrict the variety of products in the military’s inventory.

To facilitate cooperation and adherence to industry standards, the Department of Defense has a specific database called the Acquisition Streamlining and Standardization Information System (ASSIST). This database keeps track of all relevant documentation around standardization under the military and federal government, along with certain types of non-government standards (NGSs) and International Standardization Agreements (ISAs). Using this database and its documentation, the U.S. military and its allies can work together to address evolving security concerns and succeed in missions.

The Types of Standardization Documents

There are several types of standardization documents within the ASSIST, including:

  • Consensus procedure-dictated handbooks, standards, and specifications for defense applications
  • Federal standards and commercial item descriptions (CIDs) adhering to the Federal Standardization Manual’s consensus procedures
  • Material ISAs developed by NATO and other international security bodies and approved by the U.S.
  • NGSs adhering to consensus procedures of various private sector organizations

Key Properties of Mil-Spec Rubber Materials

Rubber gaskets and other rubber materials must meet Mil-Spec requirements for performance. If these components meet these standards, the Department of Defense and other defense contractors deem them suitable for use in extreme conditions. Tier 1 and Tier 2 defense suppliers are familiar with Mil-Spec, but some specifications may have unique implications on their manufacturing and purchasing practices.

Some of the specific Mil-Spec standards that apply to rubber materials include the following:

  • MIL-R-900
  • MIL-R-3065 SB
  • MIL-R-3065 SC
  • MIL-R-3065 RS
  • MIL-R-21252
  • MIL-R-6855 Class 1
  • MIL-R-6855 Class 2
  • MIL-R-83248C
  • MIL-R-83285
  • MIL-G-1149

Applications in Defense and Military Equipment

Mil-Spec rubber materials have many potential applications in the defense and military industries, as described below.

O-rings, Gaskets, and Seals

Many military vehicles and equipment use these components to form leakproof seals in fuel systems, engines, pumps, valves, and hydraulics.

Vibration Dampening Components

Military equipment and aircraft in the aerospace and defense industries rely on Mil-Spec bushings, mounts, and isolators to minimize vibrations for increased stability, protection for electronics, and noise reduction.

Hydraulic Fluid Control Parts

Hydraulic fluid systems use poppets, O-rings, seals, and other rubber parts to effectively contain oil, fuel, and other liquids. The result is the efficient transfer of these fluids to and from valves, pumps, and other systems.

Custom Solutions for Military Applications

For dependable Mil-Spec rubber parts that meet all relevant standards for military and defense applications, turn to RD Rubber. We provide high-quality engineered solutions based on our customers’ unique requirements, supplying a range of custom-molded rubber products. Behind each Mil-Spec rubber product is a team of highly skilled and knowledgeable engineers and manufacturers. Our teams have a deep understanding of military and defense performance requirements for these parts, enabling them to develop custom products for many applications.

Examples of rubber materials we work with include:

  • Viton® rubber
  • Nitrile rubber
  • EPDM rubber
  • Fluorosilicone rubber
  • Fluoroelastomer (FKM) rubber

Whether you need rubber O-rings, seals, gaskets, grommets, poppets, or other components, we can meet your critical requirements. In addition to complying with Mil-Spec, we maintain the following manufacturing certifications and standards:

  • AS 9100:2016 certification
  • ISO 9001:2015 certification
  • DOD registration
  • ITAR registration
  • NIST 800-171 compliance
  • ANSI Z540-1
  • MIL-I-45208A
  • GMP standards
  • ISO 10012-1 and ISO 3601-3 certification

Contact us to learn more about our Mil-Spec rubber material capabilities.